RELIABILITY STUDY OF A COMPOSITE OVERWRAPPED PRESSURE VESSEL (COPV)
1. Introduction Composite Overwrapped Pressure Vessels (COPVs) are widely used in aerospace, automotive, and energy applications due to their high strength-to-weight ratio, corrosion resistance, and superior fatigue performance compared to conventional metallic pressure vessels. A typical COPV consists of a thin metallic liner, primarily responsible for leak tightness, and an external composite overwrap that carries the majority of the pressure-induced loads. This report presents a detailed finite element–based reliability and failure study of a composite overwrapped pressure vessel using ANSYS Workbench. The analysis focuses on understanding the stress distribution, deformation behavior, and failure margins of the composite laminate and aluminum liner under internal pressure loading. 2. Objectives of the Study The primary objectives of this study are: To understand the structural configuration of a composite overwrapped pressure vessel. To perform stress and deformati...